Remunerative Approach of Production of
Bioethanol from Sea Weeds
S. Karunakaran, G. Deepachandrika, M. Suganya, E. Swarnabigai
and V. Syamala
Vivekanandha College of Engineering for Women, Tiruchengode.
*Corresponding
Author Email: deepu.technologist@gmail.com,
shyamalatry21@yahoo.com
ABSTRACT:
In this study there are taken two different
varieties of macro algae Gracilaria sps and
Sargassum sps from Mandapam coast of
Rameshwaram and a comparative study between these species are done by
estimating the biomass like moisture content, lipids content, proteins content
and carbohydrates content. The above spicies is carried through different
hydrolysis process. This study investigated bioethanol production by means of
fermentation using two different yeast YS1 and YS2. The microorganism YS1 was isolated from fermented graph juice
(10-4 dilution) and YS2isolated from rotton orange fruit (10-6 dilution).
Carbohydrates derived from seaweeds contain hexose sugars which contain hexoxe
sugars which are suitable materials for fermentation to produce fuel ethanol
from sea weeds. Statistical experimental for ethanol fermentations by YS1 and
YS2. Results for one week of fermentation process revealed that YS2 produced
more bioethanol and faster than YS1.
KEYWORDS:
INTRODUCTION:
Bioethanol:
Bioethanol is the most common biofuel,
accounting for more than 90% of
total biofuel usage. Conventional production
is a well known process based on enzymatic
conversion of starchy biomass into sugars, and/or fermentation of 6-carbon sugars with final distillation of ethanol to fuel grade. Ethanol can be
produced from many feed stocks,
including cereal crops, corn (maize), sugar
cane, sugar beets, potatoes, sorghum, cassava, micro and macroalgae.
The production of bioethanol involves the
fermentation of sugars by microorganisms to produce ethanol. As many sugars are
not freely available but form part of structural and storage carbohydrates
there is a requirement for treatments such as altered temperature, pH and
addition of enzymes to hydrolyse the sugars prior to fermentation. Distilled
bioethanol can be blended with petrol (gasoline) and used in vehicles without
alterations if mixed at 5% (v/v) (The European Parliament and the Council of
the European Union 2003) or up to 85% (v/v) in flex-fuel cars currently being
produced by several different vehicle manufacturers (NEVC 2008).
As the CO2 released from combusted bioethanol
was previously removed from the atmosphere by the plant into organic carbon,
the return of this gas is considered ‘carbon neutral’. Use of bioethanol
additionally reduces the amount of petrol combusted per kilometre, lowering
demand and so increasing the security of supply.
Bio-ethanol is regarded as a promising
alternative energy source, which is both renewable and environmentally friendly.
During bio-ethanol production, the composition of media affects the
physiological state and, consequently, the fermentation performance of the
microorganism employed (Hahn-Hägerdal et al., 2005).
Macroalgae:
Macroalgae are multicellular plants growing
in salt or fresh water. Macroalgae is one of the economically and ecologically
living resources in the oceans. Macroalgae are present low-cost cultivation and
harvesting possibilities, but most
species are low in lipids as well as carbohydrates With processes such as cellulosic fermentation (for deriving
ethanol), gasification (for deriving
biodiesel, ethanol and a wide range of hydrocarbons), or anaerobic digestion (for methane or electricity
generation), it is possible today to usemacroalgae as the feedstock for
biofuels. Macroalgae culture has been recognized as an eco-friendly treatment
and natural biodiversity mechanism in reducing pollution load from water, as
well as can be used for controlling CO2 emissions from the
atmosphere.
Seaweeds have
been used since ancient times as food, fodder, fertilizer and as source of
medicine today seaweeds are the raw material for many industrial productions
like agar, algin and carrageenan but they continue to be widely consumed as
food in Asian countries. They are nutritionally valuable as fresh or dried
vegetables, or as ingredients in a wide variety of prepared foods [2]. In
particular, certain edibl seaweeds contain significant quantities of protein,
lipids, minerals and vitamins, although nutrient contents vary with species,
geographical location, season and temperature
The
nutritional properties of seaweeds are not yet noted and they are usually
estimated from their chemical composition alone [8, 9]. Compared to land
plants, the chemical composition of seaweeds has been poorly investigated and
most of the available information deals only with traditionally Japanese
seaweeds. The chemical composition of seaweeds varies with species, habitats,
maturity and environmental conditions.
The protein
content in the marine algae was estimated by. Chidambaram and Unny et al., analyzed proteins in the species
of Sargassum, Turbinaria and Gracilaria Neela et al., estimated the protein, fat,
calcium phosphorous, iron, iodine and vitamin-C contents in Gracilaria sp.
Gracilaria lichenoides, Hypnea sp. And Ulva lactuca. In
CMFRI, studies were carried out on the chemical composition of the marine algae
growing in the vicinity of Mandapam.
Brown algae as a seaweed is evolutionarily
diverse and abundant in the world’s oceans and coastal waters. The seaweed
industry has an estimated total annual value of 5.5 to 6 billion US$, with 7.5
to 8 million tons of naturally grown and cultivated seaweed harvested
worldwide. Seaweed is mainly used in food products for human consumption, which
generates approximately 5 billion US$ per year, with the remainder used for
production of extracted hydrocolloids, fertilizers, and animal feed additives
(Adams et al., 2009; McHugh et al., 2003). Brown seaweed has a high content of
easily degradable carbohydrates, making it a potential substrate for the
production of liquid fuels. The carbohydrates of brown seaweed are mainly
composed of alginate, laminaran, mannitol, fucoidan and cellulose in small
amounts (Horn et al., 2000).
Applications of bioethanol:
Bioethanol essentially
has different types of application:
·
It can be used as a motor fuel, in practically pure state
or blended in different proportions with conventional 95-octane fuel (depending
on whether the percentage of biofuel is 5%, 10% or 85%, these blends are E5,
E10, E85 respectively). In this form it can be used to power automobiles. In
some countries it is also used in buses and industrial vehicles.
·
Bioethanol is also used as an additive for traditional
petrol in the form of Ethyl tertiary butyl ether (ETBE). The ethanol is mixed
with isobutene (a non-renewable petroleum derivative) to form ETBE. Because of
its high octane rate.
·
as a fuel for power generation by thermal combustion
·
as a fuel for fuel cells by thermo chemical reaction
·
as a fuel in cogeneration systems
·
as a feedstock in the chemicals industry
MATERIALS
AND METHODS:
Sample collection:
YS1and YS2were collected from the Mandapam coast of
Rameshwaram. The samples were thoroughly rinsed with fresh water to remove salt
and foreign materials such as epiphytes, shells, sand, etc. All cleaned
seaweeds were dried at 60°C in an air oven until they had constant weight.
After being ground into fine powder that could pass through a 0.5 mm mesh
sieve, the samples were stored cold condition (4°C) for further
analysis.
PROXIMATE BIOCHEMICAL ANALYSIS:
Estimation of moisture content:
The moisture content of the macroalgae was
estimated by drying the known quantity of wet samples in glass container and
YS1 and YS2 samples are dried in hot air oven at 600C until samples
are dry properly.
The difference in weight between wet weight
and dry weight was calculated and expressed as percentage of moisture content
of the sample. Percentage was calculated by formula
Moisture% =
Wet weight of sample –
Estimation of total lipid:
10 mg of dried sample 10 mL of Chloroform:
Methanol mixture {2:1r/r}. The homogenate was centrifuged at 200 rpm for 10
min. The supernatant then washed with 0.9% KCl solution to remove the non lipid
contents and allowed to separate.
The upper phase was discarded. The lower
phase was allowed to dry in an oven and the weight was taken. The lipid content
is expressed as
Lipid % = X100
Estimation of protein by Biurette methods:
0.2-10 mL of working standard solution was
pipette out into a series of test tube as S1, S2, S3, S4 and S5.
0.25mL of test sample was pipette out into
test tube marked as T1 and T2.
The volume of standard and test solution was
diluted to 1mL using distilled water.
The test tube marked as blank contains 1ml of
distilled water.
Add 4ml of Biurette solution in all test
tubes.
Keep at room temperature for 10 min.
Read intensity at 600nm.
Estimation of carbohydrates by Phenol –Sulphuric acid
methods:
Weigh 100mg of the sample into a boiling
tube.
Hydrolysate keeping it in boiling water bath
for 3 hrs with 5mL of 2.5N HCl and cooled to room temperature.
Neutralize it with solid sodium carbonate
until the effervescence ceases.
Make up the volume to 100 mL and centrifuge.
Pipette out 0.2 to 1mL of working standard
into series of test tubes.
Pipette out 0.1 and 0.2 mL of sample solution
in two separate test tubes. Make up the volume in each tube to 1mLwith water.
Set the blank with 1mL of water.
Add 1mL of phenol solution to each tube.
Add 5mL 96% sulphuric acid to each tube and
shake well.
After 10 min shake the contents in the tube
and place in a water bath at 25-300C for 20 min.
Read the color at 490nm.
Calculate total carbohydrate content from the
standard graph juice.
Estimation of ash content:
Weigh about 5g of sample into the crucible.
Heat over oe Bunsen flame with lid half covered. When fumes were no longer
produced. Place crucible and lid in furnace.
Heat at 550°C over night. During heating; do
not cover the lid. Cool down in the desiccator.
Weigh the ash with crucible and lid when the
sample turns to gray. If not the crucible and lid to the furnace for the
further ashing. The ash content is expressed as
Ash (%) =
X 100
ISOLATION AND IDENTIFICATION OF
MICROORGANISMS:
(a)
Isolation of YS1:
Rotten grape fruit sample were taken and each
variety of 1g was taken and diluted serially upto10-6 about 0.1ml of serially diluted sample was
taken and done the spread plate technique by using Yeast extract
chloramphenicol agar plate. The inoculated plates were incubated for 48hr at
30ºC.
(b)
Isolation of YS2:
Rotten orange fruit sample were taken and
each variety of 1g was taken and
diluted serially upto10-5 about 0.1ml of serially diluted sample was
taken and done the spread plate technique by using Rose Bengal
chloramphenicol agar plate. The inoculated plates were incubated for 48hr at
32ºC.
Identification
of microorganisms:
The isolates were characterized
morphologically, culturally and physiologically byusing satandard (CMPT mycology
plus 2008) and DNA sequencing analysis. DNA
sequencing was based on the dideoxymediated chain termination method using a
fluorescent-labelled terminator. The DNA fragments were sequenced by the progen
biotech using BioEdit Sequence Alignment Editor (Version 7.1.3.0). DNA isolation was conducted by employing a DNA extraction kit of Nucleon
PHYTOpure (Amersham Life Science).Primer of YS1 UL18F (5’ - TGTACACACCGCCCGTC - 3’),
UL28R: (5’ ATCGCCAGTTCTGCTTAC -3’) and UL620R (5’ - TGGTCCGTGTTTCAAGA - 3’) and
primer of sample YS1were used for PCR amplification. PCR
products were subsequently purified based on the polyethyleneglicol (PEG)
precipitation method (Hiraishi et al. 1995) and followed with a
sequencing process using Sequence Alignment Editor (Version 7.1.3.0).Sequences were further used for taxa identification using the BLAST
program http://www.ncbi.nlm.nih.gov/BLAST/) and compared to he GenBank
database.
Inoculam
preparation:
To prepare the starter culture, 50 mL of the
growth medium taken in 250 mL capacity conical flask. The medium was sterilized
at 121°C and 15 psi pressure for 20 min, and inoculated with a loopful of the
strain. The flasks were incubated at 30°C for 24 h.
Fermentation:
The
fermentation medium containing (w/v) glucose (2.0g), yeast extract (0.5g),
potassium dihydrogen orthophosphate (0.2g), ammonium sulphate (0.5g) and
magnesium sulphate (0.5g) was used for the production of ethanol. In
fermentation medium macroalgae hydrolysate was used in place of glucose. The
medium was sterilized by autoclaving, inoculated with 24-h-old 10% (v/v)
starter culture and incubated at 320C for one week. Microorganisms
YS1 and
YS2used in the fermentation process. Baker’s yeast S. cerevicea used as the model organism for ethanol production.
Purification of ethanol:
Fractional distillation:
The fermented broth was dispensed into round-bottom flasks fixed to a
distillation column enclosed in running tap water. A conical flask was fixed to
the other end of the distillation column to collect the distillate. A heating
mantle with the temperature adjusted to 70°C was used to heat the
round-bottomed flask containing the fermented broth.
Analytical procedures:
Cell dry weight was determined by centrifugation of 20 mL of the yeast
culture in a pre-weighed dried tube, washing of the pellet with 20 Ml of
distilled water, drying overnight at 105 ºC and weighing. The total reducing
sugars and total sugar were estimated by using anthrone method and anthrone
reagent method.
3. RESULTS:
3.1 SAMPLE COLLECTION:
Gracilaria species and Sargassum species was collected from Mandapam
coast of Rameshwaram.
Fig 1
Gracilaria species
Fig 2 Sargassum
species
3.2
PROXIMATE BIOCHEMIOCAL ANALYSIS:
The moisture content of the macroalge varied
from 74.94% to 79.5%; the maximum moisture was recorded in Gracilaria species (79.5%) and the minimum was Sargassum species (74.94%).
In that
protein content varied from 7.76±0.64% to 8±0.2%; maximum
protein was recorded in Sargassum species
(8±0.2%) followed by Gracilaria species
(7.76±0.64%).
The lipid
content of seaweeds varied from1.4±0.30% to 2.33±0.31%; in
that the maximum lipid content was observed from Sargassum species(2.33±0.31%) followed by Gracilaria species(1.4±0.3%)
The
carbohydrate content varied from 23.5±0.62% to 54.47±0.14%, in that the maximum carbohydrate concentration was recorded from Gracilaria species (54.47±0.14%)
followed by Sargassum species
(23.5±0.62%).
The ash
content of the macroalgae Gracilaria
speciesand Sargassum specieswas recorded as 25.48% and 21.8%
respectively.
The chemical composition of Gracilaria spcies and Sargassum spcies under the present study is given in
table.
Table 1
Biochemical composition (% w/w)
|
BIOCHEMICAL
COMPOSTION |
Gracilaria species |
Sargassum species |
|
Moisture content |
79.5% |
74.94% |
|
Total protein |
7.76±0.64 |
8±0.2 |
|
Total carbohydrate |
54.47±0.14 |
23.5±0.62 |
|
Total lipid |
1.4±0.30 |
2.33±0.31 |
|
Ash content |
25.48 |
21.8 |
ISOLATION OF
MICROORGANISM:
Table 2
Characterization of microorganisms:
|
CHARACTERIZATION |
Gracilaria species |
Sargassum
species |
|
Shape |
Oval |
Circle |
|
Texture |
Smooth |
Smooth |
|
Color |
Cream |
Cream |
|
Elevation |
Raised |
Flat |
|
Margin |
Undulate |
Entire |
|
Size |
0.4cm |
0.9cm |
|
Colony on the plate |
Single |
Cluster |
|
Surface |
Shiny |
Shiny |
Table 3 Carbohydrate
fermentation test
|
S.NO |
CARBOHYDRATE |
Gracilaria species |
Sargassum species |
|
1 |
Glucose |
+ |
+ |
|
2 |
Fructose |
+ |
+ |
|
3 |
Galactose |
_ |
+ |
|
4 |
Sucrose |
+ |
+ |
|
5 |
Maltose |
_ |
_ |
|
6 |
Lactose |
_ |
_ |
Fig Hanseniaspora
opuntiae
DNA SEQUENCING
ANALYSIS:
DNA sequencing
analysis of YS1:
In BLAST analysis with NCBI database, the
obtained ITS region showing 100% sequence coverage and 99% sequence similarity
to Zygosaccharomyces bailii (ref
ITS BLAST Result). LSU region BLAST analysis also showing 79% sequence coverage
and 99% similarity to YS1 DAOM (Accession
No. JN938914). Therefore, this isolate may be YS1.
DNA
sequencing analysis of YS2:
In BLAST ANALYSIS WITH NCBI database, the obtained
ITS region showing 100% sequence coverage and 99% similarly to YS2.
FERMENTATION:
The fermentation process of this study
revealed that ethanol production from Gracilaria specieswas maximum (33.4 (g/L)) while Sargassum specieswas used followed by YS1was minimum (21.06 (g/L)).Amount of ethanol produced and the biomass
concentration given in the table
The fermentation process of this study
revealed that ethanol production from Sargassum
specieswas maximum (22.4 (g/L))
while Gracilaria specieswas used followed
by YS1was minimum (17.06 (g/L)).Amount
of ethanol produced and the biomass concentration given in the table
Table 4 Fermentation
process of Gracilaria edulis
|
S.NO |
MICROORGANISM |
BIOMASS
CONCENTRATION (g/L) |
AMOUNT OF ETHANOL (g/L) |
|
|
INITIAL |
FINAL |
|||
|
1 |
Sargassum species |
0.0001 |
6.1±0.2 |
47.5 |
|
2 |
YS2 |
0.0001 |
6.0±0.6 |
21.06 |
|
3 |
Gracil ariaspecies |
0.0001 |
5.6±0.9 |
33.4 |
Table5 Fermentation
process of Sargassum species
|
S.NO |
MICROORGANISM |
BIOMASS
CONCENTRATION(g/L) |
AMOUNT OF ETHANOL
(g/L) |
|
|
INITIAL |
FINAL |
|||
|
1 |
Sargassum species |
0.0001 |
5.9±0.2 |
37.5 |
|
2 |
YS1 |
0.0001 |
5.2±0.6 |
17.06 |
|
3 |
Sargassum species |
0.0001 |
5.1±0.9 |
22.4 |
PURIFICATION OF
ETHANOL:
Fractional
distillation:
The purification section separates the
fermentation broth into water, anhydrous ethanol, and solids. Distillation was
used to recover ethanol from the raw fermentation liquid and produce 99.5%
ethanol
CONCLUSIONS:
Gracilaria
speciesand
Sargassum species was collected from
Mandapam coast of Rameshwaram. The moisture content of the macroalge varied
from 74.94% to 79.5%. Maximum protein was recorded in Sargassum species (8±0.2%) followed by Gracilaria species (7.76±0.64%). The maximum lipid content was observed from Sargassum species
(2.33±0.31%) followed by Gracilaria
species (1.4±0.3%). The maximum carbohydrate concentration was recorded from Gracilaria species (54.47±0.14%)
followed by XS2 (23.5±0.62%).The ash content of the macroalgae Gracilaria species and Sargassum species
was
recorded as 25.48% and 21.8% respectively. In BLAST analysis with NCBI database,
the obtained ITS region showing 100% sequence coverage and 99% sequence
similarity to YS1 (ref ITS BLAST Result).
LSU region BLAST analysis also showing 79% sequence coverage and 99% similarity
to YS1strain
DAOM (Accession No. JN938914).
Therefore, this isolate may be YS1. The dilute
acid hydrolysis process of macroalgae Gracilaria
species and Sargassum species, we found that H2SO4
was much better than HCl, H3PO4 or malic acid. The dilute
alkali hydrolysis process of macroalgae
Gracilaria species and Sargassum
species; we found that NaOH was much better than KOH. The enzyme
pretreatment process on macroalgae cellulose was much better than pectinace.
The fermentation process of this study revealed that ethanol production from Gracilaria
species and Sargassum species was maximum while Sargassum species was used followed by YS1was
minimum.99.5% ethanol was separated in the purification section.
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Received on 27.08.2013 Accepted
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